RK Polymers — Manufacturing · Textile Production
RK Polymers ERP Platform
RK Polymers relied on paper logs and spreadsheets for inventory, procurement, and production monitoring — causing fragmented operations. We built a centralized ERP that tracks raw materials, production stages, fabric roll stock, and Loom ID entries.
- CLIENT
- RK Polymers
- SERVICES
- ERP Systems, Custom Software, Dashboards
- STACK
- Next.js · Supabase · PostgreSQL · Tailwind CSS
The problem
Fragmented operations on the factory floor led to inventory bottlenecks and missed deadlines. Staff had to manually double-record fabric logs from the looms onto spreadsheets, causing severe data entry lag and scheduling mistakes.
The solution
A custom ERP tailored specifically to textile manufacturing workflows. The system enables real-time production logging directly at each loom, handles automatic raw material inventory depletion, and unifies customer invoicing in a single database.
Key Features
- Raw Material Tracking: Real-time monitoring of polymer and yarn inventory stages, from raw material intake at the warehouse to loom assignment on the production floor.
- Loom ID Logging: Designed an intuitive interface for floor workers to log daily production meters and fabric roll codes directly against specific Loom IDs.
- Order Management: A streamlined planning pipeline connecting live raw materials availability directly with active customer orders and delivery timelines.
Results
Integrating loom-level entry with billing has eliminated order loss and given management 100% production visibility. Automated raw material logs increased overall inventory efficiency by 45%, helping RK Polymers schedule loom runs with far higher accuracy.
RESULT
Achieved 45% inventory efficiency, 100% production floor visibility, and zero order loss.